1. Design & 3D Design

Each project begins with the receipt of your customization request, whether via our website or directly by email. We then design a custom 3D model, including blade and handle, based on the models already available on the site, using CAD (Computer-Aided Design) tools.

This model is then transformed into a printable file via a slicer software, which virtually slices the object into layers to allow for its perfect printing. This is the stage where your ideas take shape.

2. 3D Printing

The blade is created by metal 3D printing, layer by layer, from steel powder, fused together by a powerful laser capable of heating an area of a few millimeters to over 1300 °C. This process ensures a homogeneous structure, without internal defects.

The handle is also made by 3D printing, but from technical polymer powder. Thanks to a precision laser, each layer is melted at over 170 °C, fusing the particles together to create a single-piece object that is solid, lightweight, and ergonomic. This process allows for complex shapes, integrated non-slip textures, and a grip perfectly suited for intensive use in the kitchen or outdoors.

3. Heat Treatment

Next comes the sintering stage, an advanced metallurgy process that involves fusing steel powder under the effect of very high temperature and pressure, without completely melting the steel. Heated to over 1300 °C, the metal powder compacts and bonds to form a dense, homogeneous blade without internal defects, reducing its size by more than 20%. This process ensures exceptional strength, uniform structure, and unparalleled cutting finesse, far superior to traditional machining or forging methods.

After sintering, the blade undergoes thermal quenching: it is heated to a high temperature, then rapidly cooled to harden its structure. This treatment alters the internal composition of the steel, giving it great hardness (up to 60 HRC), excellent wear resistance, while maintaining some flexibility. It is this step that gives the knife its durable sharpness and professional performance.

4. Finishing & Sharpening

Next comes the artisanal magic, where each knife takes on its full nobility. Depending on the model, the blade receives a Cerakote coating, a cold-applied ceramic that is then baked, offering exceptional protection against corrosion, scratches, and moisture. Its matte finish also reduces reflections and prevents food from sticking to the blade.

For other models, the blade is carefully mirror-polished using cotton discs and ultra-fine abrasive pastes, until a perfectly smooth and shiny surface is obtained that enhances the damask patterns and facilitates cleaning.

The handle is then hand-assembled with the blade, respecting the strictest tolerances, ensuring strength and perfect alignment.

Finally, each blade is manually sharpened on a rotating stone, at an angle suited to its use, to offer a razor-sharp edge from the first use.

5. Quality Control & Packaging

Before leaving our workshop, each knife is meticulously hand-checked: sharpening verification, assembly solidity, balance, quality of finishes... Nothing is left to chance. Once approved, the knife is slipped into its custom-made sheath (wood, leather, or Kydex depending on the model), then carefully packed in an elegant black envelope.

Inside, the customer discovers a complete box containing:

• The numbered certificate of authenticity, guaranteeing the uniqueness and traceability of the piece,
• A user and maintenance manual, to preserve the performance of the knife over time,
• And several exclusive goodies: a quality sharpening stone for maintenance, a brand sticker, an enamel pin or an embroidered patch (random models or according to limited editions).

This attention to every detail reflects our commitment: to offer a gift ready to be given, complete, neat, and memorable from the moment it is opened.